Repair | Rebuild | Replace

Setco Spindles India,repair and rebuild to their original operating specifications and guaranteed the use of 100% genuine parts to OEM specifications

Setco India Rebuilds Over 120+ SPINDLES Of 400+ Brands a month which comprises of:

Machining center spindles

Turning center spindles

Grinding center spindles

PCB spindles

Wood working Spindles

Allied Applications

Reconditioning of Milling Heads

Setco India added one more advantage for customer for the repair of Milling Heads.

Our technician is trained by the Setco Taiwan technician who are the rebuilder of Milling Heads in Taiwan

We are having Global support for repair of Milling Heads from Setco Taiwan

Setco India repair any type of Milling Heads.

Most of the Milling Heads can be reconditioned by standard repair process

We achieve all specification as per OEM standard

Experience technical crew to support before repair, in process & post repair of Milling Heads.

Fixed Single/ Dual Axis Precision Automatic Indexing Milling Head

Auto Change Head AHC Single/Dual Precision Automatic Indexing Milling Head

Economic Manual Semi-Automatic Single Dual Axis Precision Indexing Milling Head

Reconditioning of Direct Drive Rotary Table

Replacement of Axial and Radial Roller Bearing of High Accuracy

Facility to rewind synchronous stator with epoxy insulation material

Assembly and testing of all types of DDR

Reconditioning of Servo Motor

We repair and warranty all major AC and DC Servo Motors

Facility at Setco

We Repair almost all make Servo Motor

Replacement of bearing of precision class

Dynamic balancing of rotor shaft

Repair of shaft with HCP on bearing diameter

All testing facility, Vibration checking

Encoder checking and electrical rewinding

Replacement of all rubber part, seals

We offer one-year warranty on our repair products.

Spindle Health Check Up

We check following parameters:

Run out of spindle taper bore near spindle face and 300 mm Blue matching of spindle taper bore Vibration in terms of angular velocity and displacement Clamping force measurement Temperature checking These check points data recording shall help to have proper predictive maintenance.

Primarily this program is suitable for VMC / HMC/ Turning center users Nonetheless, it can be useful to grinding spindle users as well

SETCO SPINDLES INDIA INTRODUCING IN SITU TAPER GRINDING

Advantages

Very Complex Spindle assembly on the machine

Spindles where bearings are good in condition and only taper is deteriorated

Spindles with longer shaft length for which machines are not available to grind its taper, i.e. spindle length more than 1.5 meters

Horizontal Machining Centers

Horizontal Boring Machines like Scharmann, Juristi etc.

Double column bridge type VMC, like Titan, Okuma, Mitubishi

Methodology

Check feasibility

Get our machine at customer site

Place it on pallet or table

Set the machine

Start grinding

Blue matching > 80%, mandrel run out < 20 micron at 350 mm from spindle face

Limitations

Not suitable for BT 40 belt driven VMC spindles.

It is not cost effective

Can not compare with floor based grinding machine and hence you can not remove too much of material

Not suitable for HSK taper grinding

Training For Maintenance Dept.

Setco India has started a training session for their client, where in Setco
can share some tips about
How to take care of Spindle?
How to handle spindle and save it from the breakdown?
Precautions and emergency maintenance tips